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Description
Product Description
The stock intercooler on the 208 GTi is the same compromised side mount intercooler used on the 207 GTi so we know its not up to the job even on a stock car. On a remapped engine with the stock intercooler we were seeing inlet temperatures of 105°C (215°F) – the highest we have recorded on any car ever! This has a huge detrimental effect on power and torque.
Our intercooler is a full replacement single pass (left to right) core which mounts to the stock crash bar in the car. The pipework supplied with our intercooler joins to the pipes that connect to the stock intercooler so installation is easy. The Forge silicone hoses in this kit have been designed to include an expensive inner liner of modified silicone known as Fluorosilicone which means the hoses are suitable to be used with either modern long-life coolants, Organic Acid Technology coolants (O.A.T.) or air containing oil mist. The construction of the hoses has been engineered to exceed that of the OEM fitments and will enhance any engine bay both technically and aesthetically - The use of a Fluorosilicone liner ensures that Forge silicone hoses are the clear market leader.
The only cutting needed is to the ducting on the radiator to allow the pipework to pass through. All the silicon hoses, hard pipes, clips, bolts, nuts and jubilee clips needed to install the intercooler are included, along with full installation instructions. Performance wise, the car we used had a Superchips remap. We tested the stock intercooler and the Forge intercooler back to back on the same day and the increases were dramatic
Intake temperature dropped form 105°C to 45°C - a drop of 60°C
Power went from 190BHP to 224BHP - an increase of 34BHP
Torque went from 222 lb/ft to 244 lb/ft - an increase of 22 lb/ft
You can look at the dyno graph comparison of the intercooler showing the increase in performance, but PLEASE REMEMBER this was specific to the car we had in for testing, and you may not get the same results from a stock or mildly tuned car.
All parts necessary for installation are included, together will full instructions.
Click here to find out about information and care for your
Forge Motorsport cooling product.
Please Note: In line with our policy to constantly review, revise, and improve our product range, the appearance of the product you receive may differ from the one advertised.
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Compatible Vehicles
Instructions
Front Mounting Intercooler for the Peugeot 208 GTi (Pre Facelift)
Warranty
Warranty Information
The majority of Forge Motorsport products come with a limited lifetime warranty. All warranty claims must be accompanied by the original proof of purchase to enable us to help you — failure to supply this proof will result in your claim or enquiry being denied. Please note that some products are excluded from the Forge lifetime warranty and instead carry their own specific warranty terms — for example, air filters, electrical components, coil packs, carbon fibre products, and suspension kits. This page is a summary only; a full and current list of exclusions, along with their specific warranty terms, can be found on our Terms & Conditions page.
For further information, please call our customer service team on +1 865 951 7456 or email sales@forgemotorsport.com
Do not use aggressive (acidic) car cleaning products, particularly traffic film remover solutions or shampoos, to clean your intercooler, radiator, or oil cooler. The use of these products can damage Forge Motorsport cooling systems and invalidate your warranty. These are often found at car washes. A light, warm, soapy solution (free of harsh acidic cleaning compounds) should be used to clean your cooler, and thoroughly rinsed away afterwards. We recommend that you inspect your product regularly for bent and/or crushed fins — any bent fins should be carefully straightened to allow ambient air to pass through the core face. At the time of installing your Forge radiator, an approved coolant must be used. Be sure you never mix coolant types, and always use distilled water.
This warranty does not apply to any defect in the goods arising from fair wear and tear, wilful damage, accident, negligence by you or any third party, use otherwise than as recommended by the supplier, failure to follow the supplier's instructions, or any alteration or repair carried out without the supplier's approval.
This does not affect your statutory rights.
Ignition Coil Packs
Forge ignition coil packs carry a 12 month warranty against manufacturing defects (not our Lifetime Warranty), from date of purchase. As coil packs are often swapped as a full set on suspicion rather than a confirmed fault, claims must identify the specific faulty unit(s) with supporting evidence (e.g. a diagnostic misfire code) and proof of purchase. Full sets cannot be claimed without this. See full terms and conditions for details.
Electrical Components
Electrical components supplied with Forge Motorsport kits — including solenoids, wiring harnesses and looms — are covered by a 12 month warranty against manufacturing defects, rather than our standard Lifetime Warranty. This covers faulty materials or workmanship only, and does not cover damage from incorrect installation, water ingress, wear, incorrect wiring, or faults originating from your vehicle's own electrical system or other aftermarket electrical accessories. Full terms, including how to make a claim, are available in our Terms & Conditions.
Heat Management Products (Turbo Blankets and Gold Reflective Heat Barrier)
Turbo blankets and our gold reflective heat barrier are covered by a 6 month warranty against manufacturing defects (not our Lifetime Warranty), from date of purchase. Turbo blankets cure and lose flexibility over their first few heat cycles as a normal part of fitting. Once heat-cycled they should not be removed. The gold reflective heat barrier is designed for components such as engine covers, intake pipes and induction trays, not for direct contact with exhausts or turbine housings. See Terms & Conditions for details.
Shipping
Shipping
USA Deliveries
All Deliveries are sent via Fedex. We cannot guarantee delivery timelines as all orders are up to shipper schedules and routes. Delivery fee is a Flat Rate of $20 fo all orders over $20. Orders below that value are costed out based on weight. Signature required may be added to your package. Orders can not be re-directed, held, or re-scheduled.
Shipping outside of the Lower 48- Duty Charge Information
All Forge products are sold with a Delivery Duty Unpaid (DDU) status and an import tariff may apply to your order. Customers will be contacted by the Customs and Excise authority in the destination country regarding payment prior to delivery, and it is important that correct contact telephone number and email information be submitted with the order to facilitate this part of the delivery process.
Our shipping methods ensure safe and timely delivery of your new Forge products. For further information on cost and delivery times, please contact Forge using the info@forgemotorsport.com email address if you require any more information. We reserve the right to change the delivery service and company at any time.
***Once a product has left our warehouse and is in the possession of the shipping company, any claims must be made directly with that shipper however we can assist with most cases.
